How to Permanently Remove Pet Odors from Flooring

We have had a few instances of having to deal with pet odors. I finally came up with the holy grail of killing pet odors from flooring. I’ll warn you, it’s not easy, but it is a permanent fix and it prevents animals from continually marking their territory after you’ve cleaned it.

Both places we’ve lived recently, the previous owners had pet stains in the carpets. This caused our old cat (RIP little buddy) to mark his territory in the corners of the walls. In our last house, this was mostly upstairs. Cat urine is one of the worst things to try to get rid of because when the urine dries it leaves behind crystals of uric acid.  When these crystals are dry, you won’t smell anything, but they will stink when they get wet. This is why you can clean up a pet accident, but the animal might continue to mark that same spot. They can still smell the uric acid. These crystals won’t easily be dissolved in water and detergent like other parts of pet urine so they are incredibly tough to remove. There are two ways to remove the smell. One is to seal it in, and the other is to use enzymes to break the crystals down completely.

In our upstairs in both our old home and our current home, the previous owners’ pet stains caused our cat to stake his claim in the same places. After a while, even after cleaning it with a carpet shampooer (which we went through several models of…) it still wouldn’t get completely rid of the smell and he would still mark. Any time we opened the windows, the humidity from outside would reactivate the crystals and the whole room would smell again. Eventually I couldn’t take it anymore and ripped the carpet out.

Now that’s a drastic step, I know, but it was disgusting before we moved in we just couldn’t afford to fix the problem then. Removing the carpet was only the first step. The next thing I had to do was remove the baseboards because the urine had wicked up into the baseboards which were made out of compressed dust and swollen. The only thing remaining with the smell was the wooden subfloor. There’s no way I’m replacing those, so I decided to seal them so no moisture could ever reach the crystals.

The Sealing method:

Regular paint won’t work as a good sealant for this kind of job as over time, the molecular structure has holes big enough for water to pass through. Now I don’t own a scanning electron microscope, but I know this because when I tried regular latex paint, humid and rainy days would reactivate the stink. In my research I found that Shellac had incredibly small pores once dry. Zinsser BIN is a white-pigmented premixed shellac sealer. This stuff is often used and marketed for permanently sealing in odors from smoke damage, mold and mildew, and pet odors. It works great!  I must warn you, it the shellac is in a denatured alcohol solvent. Basically, it smells like you are pouring vodka on the floor and you definitely need a lot of ventilation.

Putting down several coats of this will seal in the stink for good, then you can replace the baseboards and treat the floor. In our old house we used these peel and stick floor planks. In our current home, we actually just painted the subfloor in the whole room which gave it a really cool industrial look. We then made this room into our home office. It was also a great place to play guitar and sing due to all the echos. We left it this way until we could afford to redo the floor in the other parts of the house.

The Enzyme Method:

On our concrete slab, we also had pet odor issues. This time I went for the other method, using enzymes to remove the crystals all together. To kill the pet stank and prevent our cats from marking or remarking the areas, I treated the floor after removing the carpets. The entire floor had to be treated, so I had to do smaller areas one at a time. We’ve had experience with Simple Green enzyme odor removers in the past, but they had a fragrance that left the floor smelling like a port-a-potty. Another cleaner I got was Enzyme D which is hugely popular and used in many schools for cleaning body fluids, however after ordering a case of the stuff, I saw that its ingredients included a benzene-based salt in it. I’m no chemist, so I called the company. They were nice enough to connect me to their chemist who told me that the benzene is harmless since it was bound up in a salt. From what I know, salts dissociate in solvents such as water, which  (in my mind) would leave benzene ions loose and floating in the solution. Salts also form crystals when the water dries up, so unless you plan on super flushing the scene with water, there will be traces of benzene salt everywhere. With Jess expecting, I wasn’t about to risk it though, so we returned that cleaner.

The cleaner I ended up getting is the absolute best we’ve ever used! Vet’s Best Total Plus stain remover has a very mild fragrance which dissipated completely in a couple of days. It has enzymes as well as bacteria in it to help remove odors. Since the odors were really bad, I saturated the slab of concrete with this cleaner and quickly covered the area with giant plastic bags or plastic painters tarp. I then sat books and heavy boxes on the perimeter to keep the liquid contained as long as possible. The longer this stuff is liquid, the better it works. I let this sit  and eat away at the crystals for 3 or 4 days before removing the plastic and moving on t o the next section of flooring. This process took about 2 weeks to completely remove the pet odors from the entire concrete slab. I let the floor dry for a few days before putting down the flooring we chose, which you can read about in another post.

This completely removed the stink in all weather conditions, and our cats no longer feel the urge to purge on the floor. It has been some 2 years at this point and we’ve yet to have another incident or to smell anything!

UPDATE: WE’ve come across another great cleaner called Bioclean Bac-Out which uses enzymes and has a nice fresh lime scent. Since cats don’t like citrus smells this can help give them more of an aversion to using the same spot twice if there are accidents I’ve found.

Laying COREtec Plus in a Bathroom

before Bathroom1      after

Jess and I have always wanted hardwood floors. We could afford the flooring material if it was on sale, but we couldn’t afford the installation fees. Being the lovers of DIY, renovate the bathroom floor ourselves. The product we chose was COREtec One which is a click-type floating floor that has a dense bamboo foam backing and a PVC top.  The top of this material is stamped to give the relief of woodgrain.  For an additional fee you can get cork added to the backing, but we cheaped out and have had great results, even on a concrete slab this flooring stays warm and is softer than tile or wood. It is industrial quality and has a 10-year commercial limited wear warranty. We tested our ability to lay COREtec flooring in a small upstair bathroom. The results were great and with the right tools and a little ingenuity it wasn’t very hard at all.

The first step was to remove the strip holding the carpet down to the linoleum and Lauan floor of the bathroom. I always hated these kinds of transitions. You must use a flathead screwdriver and hammer to uncrimp the metal to pull back the carpet so you can then pull out the nails holding the metal strip to the floor.

carpetStrip1     carpetStrip2

Then we used the removed the molding in the bathroom. Using this long-bladed utility knife, I scored the silicone caulk on the top and bottom of each piece of trim. Then using a prybar and hammer, removed the trim. I then had to pull up the carpet in front of the bathroom as well, so the hammer and a regular prybar were used there. We decided that in this particular bathroom, we’d leave the Lauan and linoleum and just place the COREtec on top.

layout

We decided we’d  like the boards to be long-ways from the entrance of the bathroom. One of the most important steps is to layout and measure first! Each box of COREtec has a limited number of patterns, so it is highly recommended that you pull planks from several different boxes to avoid repeating patterns too close together. With COREtec you don’t want to end up with a tiny sliver less than 2 inches wide as it won’t stay down well. We measured to see how many boards we’d need between the wall and the cabinet, then when we got past the cabinet, we measured wall to wall. We picked a number that would allow us to have at least 2 inches on every side.  To cut the pieces long-ways (a process called ripping) I used my 60-inch bandsaw with a wood blade in it. A note on this… My bandsaw is advertised as a “(9-inch bandsaw” and all the documentation said that in big letters on the front. That means there’s 9 inches between the saw blade and the other side of the saw (in the center of the machine). But when I went to the local big box hardware store I realized that there’s no such thing as a “9-inch bandsaw blade”. The blades are labeled in accordance with their circumference. So my saw technically uses 59.5-inch blades. I recommend buying several of these as I broke a couple with all the cuts I had to do.

For smaller cuts, I used my junior coping saw/mini hacksaw. I recommend getting  a few extra packs of blades for this guy as well. For our whole house, I went through one and a half packs of extra blades. This was really helpful for small notches or tweaks to cuts I had made on the bandsaw.As you can see in the pic, I am wearing kneepads. This is essential for floor work!  The ones I have have a great snap for putting them on quickly. This is good because you adjust them to the right size once, then the quick snaps can be used to put them on and take them off without a lot of wasted time getting them comfortable again.

 

saw1

Using pencils to mark the wood-side of the COREtec, I used an uncut piece of COREtec as a straightedge to make sure I didn’t waver too much, then I cut it by hand ripped each piece by hand on the bandsaw. Then, using a carpet knife to score the coretec and the edge of the countertop to snap it, we were able to quickly cut some pieces to lay. Since COREtec is a floating floor, you want to leave a 0.25″ gap from each wall to allow for the house to settle without damaging the floor. We got a hardwood floor laying kit that had a block, pull-bar and spacers in it. Placing the spacers all between the COREtec and the wall, we began laying the floor. Since COREtec snaps together in only one way, be careful to measure and cut the board to have the correct side where you need it. I screwed up many  aboard without triple checking this first.

You want to start laying the flooring if possible as those are the most likely to be straight. Most walls in homes are not straight. If you can’t start on the outside wall, start on the longest or with the right-hand side so you can clip the floor in to itself as you go. Place the spacers against the wall first. I found using cheap packing tape to keep them in place so they don’t move when you use the hammer and block to

spacers1

We made our way across the floor until we got to the toilet.

floor2

Moving the Toilet:

The next step was to remove the toilet. So we turned the water to the tank off at the wall by turning the knob all the way closed and flushed the remainder of the water in the tank. There was still water in the tank so before disconnecting the hose from the wall, I grabbed a small plastic bucket to catch the remainder of the water from the tank. I also used this bucket to scoop out the remaining water in the bowl as well. I didn’t want that splashing around all over my carpet and subfloor. The next step was to remove the old bolts.  This is always a pain because men piss inevitable piss on the floor and sides of toilets and the piss as well as humidity from hot showers will corrode the bolts and rust the nuts onto them. I had to get my Dremel out and buy some new metal cutting disks. The designers over at Dremel are brilliant with their design of the EZ Lock Mandrel for the cutting wheels. This mandrel allows the cutting blades to flex about the shaft a small distance without snapping.  This was amazing to me as my whole life I’ve been breaking these stupid cutting wheels, finally someone designed the perfect solution to this annoying problem! If only they would solve the whole rusted bolts problem….  I digress.  Basically, I used the Dremel to slice the nuts in half on both sides of the bolt, then used pliers to pry off that broken bolt part from each side, being careful not to ever apply pressure with the plyers to the porcelain. That can crack and ruin a toilet.

Once the bolts were free, I lifted the toilet and tilted it so I could clean the soft wax off the bottom before moving it into the hallway. Always be careful moving toilets. The tanks are bolted to the bowl and if you don’t pick them up from the base you’ll crack the porcelain and need a new toilet. The wax seals the porcelain toilet to the plastic PVC flange on the pipe in the floor to prevent poo water from leaking. . I highly recommend wearing gloves because 1. It’s where the poop goes and 2. the wax is incredibly messy. Once that wax gets on something, it isn’t coming off easily, including your hands. You can wash then 100 times and still feel it. And when you remove a toilet, use a wad of old towels or rags to stuff into the open sewer pipe to prevent too much sewer gas from coming up.  We moved the toilet just far enough away to work in that area and places it on a plastic bag so it wouldn’t damage or get wax on the new flooring.

wax        toilet2

When you replace the toilet, you’ll need a new seal and new bolts. Buy these BEFORE you move the toilet. I hate the wax rings for toilets because you get one shot to put it on correctly, and you don’t really know if you did it right until weeks later when the floor is ruined from underneath from leaking poop-water. I prefer this foam gasket kit which comes with the new bolts you’ll need too. This replaces the wax, so use a putty knife (one you don’t really care about) to remove the wax from the toilet flange in the floor.

 

gasket      gasket2

We made great time laying the new floor due to all the straight cuts and good measuring plan we had. The tougher part came when we had to cut the circular hole for the toilet pipe flange. My solution was to use the gasket I bought to replace the wax ring under the toilet as a template and laid the boards flat across the hole and traced the new gasket on the boards. Cutting the with the bandsaw was fast after that. Click in the last bit of flooring, whack the pull-bar a couple of times to make it cinch tight, and then remove the plastic spacers from the perimeter of the walls.

Install the new foam gasket and bolts on the toilet flange. It turns out that since we laid the COREtec on top of the Lauan and linoleum we had a perfect amount of space for this gasket to work with our toilet. Set the toilet on the bolts and tighten snug, but not too tight. If you overtighten the bolts, they’ll crack the porcelain and you’ll end up buying a new toilet.

If the gasket is too tall and your toilet rocks  back and forth and you can’t tighten the bolts any more without risking damage to the toilet, then you have two options and I tried them both. You can buy toilet shims, which are plastic wedges you can shove under the toilet every couple inches to even it out. I didn’t really like this option as it didn’t support the entire toilet and if the gap was too small to hide the whole shim, I had to cut off the visible part with a utility knife. I scratched the floor pretty bad doing this and it still looked terrible. The better option is to buy or make a toilet spacer. I used scrap COREtec to build a toilet spacer by tracing the hole like I did before on some COREtec, but then after I cut the hole and put everything in place with the toilet on top I traced the outline of the toilet.  Then I used the bandsaw to cut just inside the lines by about a millimeter or so.  This made for a much more stable solution.

Either way you go, shims or spacer, you’ll likely have to clean up the look with caulk. Now some people (including me) say never caulk the base of a toilet in case there is a leak.  But since I am using the foam gasket,I know there won’t be a leak. So I caulked around the edge of the toilet to hide the shims and the gap in one bathroom, and then to hide the edge of the COREtec spacer I made in the other.

Once finished, you must put the trim back on and caulk it, then figure out how you want to have the transition back to carpet in the hallway look. To nail the trim back on, you’ll need a nail gun. After researching extensively, I decided that an electric nail gun was easier and cheaper, but would not do a good job at all. So I had an excuse to buy this air compressor and this pneumatic air gun. I cannot stress enough how this tool changed my life. Using the nail gun, I finished the bathroom in literally about 2 minutes. In the past this type of thing took me about half an hour to do. The trick here is to make sure you’re using enough pressure to get the brads fully into the trim without the heads sticking out. If the heads stick out then you have to manually hammer them in with a nail set which is a pain. When nailing against a cabinet or a wall, you can angle the brands pretty much anywhere, into the floor to the wall but when nailing the trim by the tub only shoot brads directly into the floor, NEVER into the tub. It can crack your fiberglass or acrylic tub and that ain’t cheap.

After the trim is back up, use some silicone caulk (this stuff requires a caulking gun) to seal it back on the top as well as on the floor to make it water-tight. Use one of these caulk-spreading tools to get a nice consistent finish. Since COREtec is waterproof, you should feel confident about any spills or wetness on the floor.

Finishing the edge of the carpet is covered in another post.

My Humble Telescope Case

scopeIncase1You can find them for as high as $600 for a hard-shell case or for a soft-shell case, about $300. We’ve had a set of luggage my mother gave us like 10 years ago and I repurposed the largest one to carry my OTA (telescope tube). It’s dimensions were perfect. 13″deep x 18″wide x 28″ tall. I went to a craft store and got some 1.5″ foam, wrapped it in a circle and smushed it into the bag. Then I cut off the excess which left me with enough to do a top and bottom and a sliver to set on the face of the tube after I lay it in there.

insideCase1

I did have to carefully cut a slot and hole in the top piece of foam to make a pathway for the focuser knob on the scope. This is the only thing I really worry about with this setup.

insideCase4

insideCase3

 

To make it look nicer and more finished, I got about 3 yards of shiny-satiny black soft fabric that I thought would be good to use and stuffed it along all the edges of the foam. I made sure to form the fabric into  the slot and hole for the focuser knob. I don’t want that snagging or to have any weight on it at all. There’s no sewing involved, simply tuck in about 1 foot of material around every edge, leaving a long extra piece hanging out the bottom.

insideCase2

Once the tube is set in place, bring this excess fabric up, fold in the sliver of left-over foam and set it on top of the OTA. Then zip up and you are ready to go. The bag has plenty of storage for accessories, although I do not keep my lenses in this bag.

pocket1pocket2

I would like to get a hard-shell case for it, but with the types of luggage available, the hard shell is very thin and I worry that it won’t hold up over time, but something like this looks a little more beefy. I’ve been looking at Ross and TJ Maxx when I happen to go to those stores, but nothing there seems to be big enough.

case1

Xcarve and Fusion 360 CAD/CAM

xcarve2   It has been bout a year now since I last had a chance to play with my CNC machine, so I figured I’d give an update on the progress so far and what I’ve learned.

Hardware:

Firstly, I got the Dewalt 611 router and router mount. This is a huge upgrade from the no-name dremel knock-off I had. After test cutting just once with the old router, the brushes were shot. I sprung for a real tool instead of a toy.  As a bonus, it makes the machine look nicer as well.  In order to fit 1/8″ shank bits, I had to get a 1/8″ collet for the DW611. This wasn’t terribly expensive if you compare the cost to replacing all of my router bits with 1/4″ bits.  I got all of this late summer 2015 and literally had only enough time to attach it all to my machine before life got crazy busy. I never even had a chance to test it until now.

I also recently got the Suck-It from kickstarter. This goes a LONG way into keeping dust to a minimum. A warning, however, I tightened the screw too tightly on my Suck-it and accidentally drove the bottom edge into one of my makerslide rails since I don’t have endstop switches. This  promptly shattered the Suck-it acrylic into incredibly sharp shards.  While you can purchase additional parts from the Suck-it website, I opted to make my own replacements from wood, which is a bit more forgiving.This also gave me a great chance to finally learn some CAD software.

While testing, I finally realized that the ACME screw inventables sent me last year as part of my upgrade kit is warped. It binds in a couple of places when I try to move the Z-axis up all the way.  I thought that I  could fix this by simply getting a stronger motor, so I ordered the NEMA 17 from inventables. This was stronger, but still couldn’t overcome the bend in the screw. The bend also causes the very tip of my bits to wobble ever so slightly. It is almost imperceptible, but makes a big difference when I mill multiple passes of the same shape or try to do PCBs.I contacted Inventables and Mo in customer service worked with me over a couple of weeks to get my Z working great. It turns out that Since I upgraded from Shapeoko1—> Shapeoko2–> Xcarve, I had the wrong spacers on my router mount.  The ones I had were about 2mm too short. Mo helped me get the right length spacers (9.5mm long) and bolts(35mm). My short spacers and bolts were causing the ACME screw to bend back towards the gantry at a significant angle. When installing the new spacers, be sure not to use washers as this will also change the angle of the ACME screw.  With the new spacers installed I can get all but 7mm of my Z axis working perfectly smoothly.  Thanks Mo!

I also bought this clear tube for my suck-it vacuum mount. This was about 63mm in diameter, so I had to same the interior of the acrylic suck-it plate to fit the tube. I also cut it to about 9 or 10 inches in length. At this height, the tube is about the height of the router itself. This gives me more visibility to see what is going on with the business end of my router rather than the black coupling tube that the suck-it came with.

CAD/CAM:

I wanted to learn a real CAD package since my FabAcademy training in 2014.  I only had experience with Sketchup which, while very good for beginners, it doesn’t really follow the same kind of workflow as professional engineering CAD/CAM packages. I wanted to learn something along those lines. I had played with Creo, Solidworks, Antimony, and was looking into Rhino/Grasshopper when I saw Fusion 360. Autodesk has been going crazy buying and building awesome CAD/CAM tools for the hobby market as well as for industry.  Fusion 360 is a complete engineering tool that can start with a 2D sketch or a 3D body and allow a user to create objects, render them realistically, stress test them with finite state analysis, and export 3D print or CNC toolpaths.  Oh, and did I mention that it is free and has a very active community online as well?  So I downloaded it and gave it a try. I am quite pleased with it in all respects!

Having no formal training, I opted to take some free online courses from Udemy.com. Check out my other posts concerning that. Of course, as with anything, beginning is the toughest part. It took me a couple of days to get the hang of the Fusion 360 workflow, but with all the great tutorials and videos online, it is easy to find answers to your questions. If not, you can post to Autodesk’s forum for help.

Moving on, I played with Fusion 360 starting with the 3D sculpt method at first to get some awesome organic shapes, then moved to learning the 2D sketch workflow. I measured my machine and aluminum rails of the Suck-it. I made quite a few mistakes along the way, and had to start over several times, but I finally figured out how to get what I wanted  out of the software. It is still a bit buggy from time to time and crashed a few times when I tried to do certain things, but I think it was partially due to a bad design.  I watched a couple videos and fixed my design and was able to create the toolpaths without further issue.

Fusion 360 can do 2D and 3D milling jobs with ease. There are a lot of options, but videos mentioned in my previous post cover most of what you need to know. I’m running a smoothieBoard on my machine and Fusion 360 has a CAM processor script designed for my board, so I simply select “Smoothie” from the dropdown menu when I go to export my design and I’m good to go.

Sending the job to the machine:

The main software people are using to send jobs to the smoothieboard is Pronterface, which is typically used for 3D printing. It’s all Gcode, so it doesn’t really matter, but for some reason, I didn’t like using a 3D printing software for CNC. Last year I tried using Universal G-code Sender with the smoothie and even played with coding in this ability, but life got too busy for me to continue, so I stuck with using Pronterface. What I like about Pronterface is the ability to create custom buttons. For example, I made buttons to zero the axes, reset the smoothieBoard after I hit the killswitch, etc.  These prevent me from having to manually type the Gcode in the command window. I can even send smoothie console commands using these buttons.

pronterface buttons

You can also run the smoothieboard over ethernet. You can do so through pronterface or by using one of several web interfaces (meaning you can control your 3dprinter or CNC machines over the web). This is useful in my FabLab at work where we have a lot of 3D printers running on a 3D print server. You can run the smoothieboard on this as well. It can host several different web interfaces which I hope to go into later, but one of them is basically a webpage that looks just like pronterface.

I feel like I finally have a good workflow here. You can see my results here. I made replacements of the broken acrylic pieces of my suck-it dust boot that I made in Fusion 360. I used scrap wood, so it had quite a few drill holes going all the way through it already. I also did conventional only, and no climb milling which would have given a nicer finish.  I used a 2-flute straight 1/8″ but as well, no spiral which would have also given me a cleaner result.  Due to my learning curve, I did have to do some manual touch ups to the dimensions of the pocket which explains the nastiness in there you see. suckit