DIY Learning tower

Having a toddler that always wants to help in the kitchen, there’s a need to have a safer alternative to having them just stand on a chair to reach the countertop. I had no idea, but this is already a thing called a learning tower. Kind of a overblown name for a stool with guard rails if you ask me, but whatever. As a note, this blog post if filled with affiliate links. I thought you might like to have the entire tools list.

After looking online at learning towers (and learning what they are) I was learning toward buying some IKEA parts and hacking them together like so many others online, however IKEA stopped selling one of the crucial components. This left me having to do some custom work. If you’re in for a penny you’re in for a pound so I started looking at custom designs for learning towers. After about an hour of research Jess just said “go see what scrap wood we have and we’ll cobble something together.”

We happened to have a scrap piece of wood that used to be a leaf blower hovercraft… for… reasons. It was 33 inches by 36 inches. Of course with a hole in it for the leaf blower to mount. That’ll do. It’s just tall enough for our countertop and just wide enough that when split in half it can hold a toddler with a bit of wiggle room. Final dimensions of the sides were 36″tall by 16″ wide.

I sliced it up to be the sides of the learning tower. Then I got to (finally) use my router table and my 1″  diameter 1/2″ depth roundover bit for the first time. The trick is not to have the bit stick up too far on the router table, otherwise you’ll get a nice roundover on the edge, but it’ll cut deep enough to leave the face of the wood raised a bit proud. This would then need to be sanded down (unless you like the look and feel of it). Run this on both sides of each piece to get a nice smooth rounded edge. It makes it safer for tiny hands as well as making it look more professional.  I got my router table from Craigslist that a guy had built from this plan on a woodworking website for $10. He was upgrading and it was taking up space so I got it for less than the wood costed him. It didn’t come with the router itself for that price. I had to get my own. It was the perfect excuse to get a beefier router for future projects than the Dewalt DW611 trim router I have in my Xcarve CNC machine. I stuck with Dewalt for the brand and got a DW616 model with the fixed base. I mounted it on the underside of my table and when I need to, I can unscrew it and use it manually.

Now to attach the two side panels. In the old scrap pile, we had an 8 foot section of 1×2″ pine. I have no clue why it was magically there when we needed it, I don’t remember ever buying it. Regardless, it was good to be used. Jess threw out the number of 16″ for the space between the sides of the tower. That worked out to having 6 of these beams. Of course they were a bit shorter due to the kerf of the blade. I cut these using my pull saw and a plastic miter box. The draw saw is the best thing to ever slice bread. Especially for trim pieces, the cuts are very precise, the blade has minimal kerf, and it cuts very quickly. In fact I use this saw over a push saw on all my projects be it cutting 4x4s or moulding. At this point, stumbling our way through the design, we settled on something with ladder-like steps the kid could climb up, and that we could reposition the platform as they grow.

I knocked off the sharp 90 degree edges of the 1×2 pieces using a cornering tool kit. This tool looks like an old can opener and works kind of like a plane to scrape the edges into a smoother shape. I got a kit a couple years ago for a project and have wanted to use them on something else for a while now. I have to say, this is way better than trying to smooth the corners of these small pieces with sandpaper and much safer for your fingers than using a router table for these small pieces.

Normally, connecting pieces of wood in this way leaves much to be desired. If you drill directly into the side panel into the end of the 1×2 piece you’ll have a really weak joint and you’ll see the screw on the side of the panel. It isn’t strong because the wood fibers (visible by looking at the grain) are aligned along the long axis of the 1×2. Wood fibers are basically long tubes that the water gets drawn up into the tree through. When you screw directly into the end, imagine that you are screwing into the end of a stack of straws. The fibers spread around the screw and there’s not much for the screw to grip on. The best way to connect these pieces is with Pocket Holes. I got a great and versatile pocket hole jig made by Kreg recently and this was a great chance to try it out. Probably 10 years ago I got a knock off pocket hole jig made of aluminum to save some money, but it ended up working for barely one project before the guide holes got all wallowed out and useless. It also could only accept a certain size piece of wood as it was a piece of extruded aluminum. This kreg kit on the other hand can accept a wide range of pieces of wood. It also has guides for making the perfect depth hole based on the the wood thickness. The drill guide is completely removable to use on parts in situ as well. All in all, the Kreg kit is the best bet by far.

I messed up one of the beams by not setting the correct depth for the pocket hole, so that left me with 5 total. That works out to 4 on the bottom for the ladder step and platform holder and then one for the back at the top. I typically have found that 1-1/4″ drywall screws are just about the most useful type of screw to have laying around for just about any project, so I used a single screw on each end of the beams to attach them.  (Now there are times when to buy different screws, but in most cases these will work fine). To keep the beams from spinning about the screws (even though the pocket holes helped with this by being slightly off axis) I tacked each beam through the side panels with 2 finishing nails from my brad gun.

I then cut a platform out of a piece of 1/2″ scrap plywood to fit between the side panels. To make sure this thing will stay in place, I attached a 1/2″ square dowel on the front and back edges just inside where the platform rests on the beams. I glued it and tacked it with brads.

When we got to this point we realized the design was a little tippy front to back and didn’t sit squarely on the floor. Going back to the scrap pile, I cut out two sets of “feet” about 18″ long and 3″ tall.  I then cut these in half so they’d stick out of the front and back more when I mounted them. Of course I rounded them off at the router table again with the same bit. I attached them to the bottom of the tower with wood glue and brad nails that I once again cut off the excess length with a hacksaw and sanded them smooth with an orbital sander. This added 5-6 inches to the footprint on the front and back making the whole thing much more stable.

   

A touch of wood putty here and there to fill in gaps in the edges of the plywood and cover the most visible pocket holes, a light sanding all over, and a couple cans of dark grey spray paint on the edges and interior did a majority of the finishing. Jess had some wood-flavored contact paper and added that to the exterior of the side panels.

A few coats of spray-on polyurethane on the platform finished that part off. Jess modge podged the edge of the contact paper to the rounded end of the sides and voila’ our learning tower was complete.  –Though after use by the sink it was shown that it’s better to use the exterior modge podge instead. It is a little hardier when it gets wet that the regular stuff.

How to Permanently Remove Pet Odors from Flooring

We have had a few instances of having to deal with pet odors. I finally came up with the holy grail of killing pet odors from flooring. I’ll warn you, it’s not easy, but it is a permanent fix and it prevents animals from continually marking their territory after you’ve cleaned it.

Both places we’ve lived recently, the previous owners had pet stains in the carpets. This caused our old cat (RIP little buddy) to mark his territory in the corners of the walls. In our last house, this was mostly upstairs. Cat urine is one of the worst things to try to get rid of because when the urine dries it leaves behind crystals of uric acid.  When these crystals are dry, you won’t smell anything, but they will stink when they get wet. This is why you can clean up a pet accident, but the animal might continue to mark that same spot. They can still smell the uric acid. These crystals won’t easily be dissolved in water and detergent like other parts of pet urine so they are incredibly tough to remove. There are two ways to remove the smell. One is to seal it in, and the other is to use enzymes to break the crystals down completely.

In our upstairs in both our old home and our current home, the previous owners’ pet stains caused our cat to stake his claim in the same places. After a while, even after cleaning it with a carpet shampooer (which we went through several models of…) it still wouldn’t get completely rid of the smell and he would still mark. Any time we opened the windows, the humidity from outside would reactivate the crystals and the whole room would smell again. Eventually I couldn’t take it anymore and ripped the carpet out.

Now that’s a drastic step, I know, but it was disgusting before we moved in we just couldn’t afford to fix the problem then. Removing the carpet was only the first step. The next thing I had to do was remove the baseboards because the urine had wicked up into the baseboards which were made out of compressed dust and swollen. The only thing remaining with the smell was the wooden subfloor. There’s no way I’m replacing those, so I decided to seal them so no moisture could ever reach the crystals.

The Sealing method:

Regular paint won’t work as a good sealant for this kind of job as over time, the molecular structure has holes big enough for water to pass through. Now I don’t own a scanning electron microscope, but I know this because when I tried regular latex paint, humid and rainy days would reactivate the stink. In my research I found that Shellac had incredibly small pores once dry. Zinsser BIN is a white-pigmented premixed shellac sealer. This stuff is often used and marketed for permanently sealing in odors from smoke damage, mold and mildew, and pet odors. It works great!  I must warn you, it the shellac is in a denatured alcohol solvent. Basically, it smells like you are pouring vodka on the floor and you definitely need a lot of ventilation.

Putting down several coats of this will seal in the stink for good, then you can replace the baseboards and treat the floor. In our old house we used these peel and stick floor planks. In our current home, we actually just painted the subfloor in the whole room which gave it a really cool industrial look. We then made this room into our home office. It was also a great place to play guitar and sing due to all the echos. We left it this way until we could afford to redo the floor in the other parts of the house.

The Enzyme Method:

On our concrete slab, we also had pet odor issues. This time I went for the other method, using enzymes to remove the crystals all together. To kill the pet stank and prevent our cats from marking or remarking the areas, I treated the floor after removing the carpets. The entire floor had to be treated, so I had to do smaller areas one at a time. We’ve had experience with Simple Green enzyme odor removers in the past, but they had a fragrance that left the floor smelling like a port-a-potty. Another cleaner I got was Enzyme D which is hugely popular and used in many schools for cleaning body fluids, however after ordering a case of the stuff, I saw that its ingredients included a benzene-based salt in it. I’m no chemist, so I called the company. They were nice enough to connect me to their chemist who told me that the benzene is harmless since it was bound up in a salt. From what I know, salts dissociate in solvents such as water, which  (in my mind) would leave benzene ions loose and floating in the solution. Salts also form crystals when the water dries up, so unless you plan on super flushing the scene with water, there will be traces of benzene salt everywhere. With Jess expecting, I wasn’t about to risk it though, so we returned that cleaner.

The cleaner I ended up getting is the absolute best we’ve ever used! Vet’s Best Total Plus stain remover has a very mild fragrance which dissipated completely in a couple of days. It has enzymes as well as bacteria in it to help remove odors. Since the odors were really bad, I saturated the slab of concrete with this cleaner and quickly covered the area with giant plastic bags or plastic painters tarp. I then sat books and heavy boxes on the perimeter to keep the liquid contained as long as possible. The longer this stuff is liquid, the better it works. I let this sit  and eat away at the crystals for 3 or 4 days before removing the plastic and moving on t o the next section of flooring. This process took about 2 weeks to completely remove the pet odors from the entire concrete slab. I let the floor dry for a few days before putting down the flooring we chose, which you can read about in another post.

This completely removed the stink in all weather conditions, and our cats no longer feel the urge to purge on the floor. It has been some 2 years at this point and we’ve yet to have another incident or to smell anything!

UPDATE: WE’ve come across another great cleaner called Bioclean Bac-Out which uses enzymes and has a nice fresh lime scent. Since cats don’t like citrus smells this can help give them more of an aversion to using the same spot twice if there are accidents I’ve found.

Laying COREtec Plus in a Bathroom

before Bathroom1      after

Jess and I have always wanted hardwood floors. We could afford the flooring material if it was on sale, but we couldn’t afford the installation fees. Being the lovers of DIY, renovate the bathroom floor ourselves. The product we chose was COREtec One which is a click-type floating floor that has a dense bamboo foam backing and a PVC top.  The top of this material is stamped to give the relief of woodgrain.  For an additional fee you can get cork added to the backing, but we cheaped out and have had great results, even on a concrete slab this flooring stays warm and is softer than tile or wood. It is industrial quality and has a 10-year commercial limited wear warranty. We tested our ability to lay COREtec flooring in a small upstair bathroom. The results were great and with the right tools and a little ingenuity it wasn’t very hard at all.

The first step was to remove the strip holding the carpet down to the linoleum and Lauan floor of the bathroom. I always hated these kinds of transitions. You must use a flathead screwdriver and hammer to uncrimp the metal to pull back the carpet so you can then pull out the nails holding the metal strip to the floor.

carpetStrip1     carpetStrip2

Then we used the removed the molding in the bathroom. Using this long-bladed utility knife, I scored the silicone caulk on the top and bottom of each piece of trim. Then using a prybar and hammer, removed the trim. I then had to pull up the carpet in front of the bathroom as well, so the hammer and a regular prybar were used there. We decided that in this particular bathroom, we’d leave the Lauan and linoleum and just place the COREtec on top.

layout

We decided we’d  like the boards to be long-ways from the entrance of the bathroom. One of the most important steps is to layout and measure first! Each box of COREtec has a limited number of patterns, so it is highly recommended that you pull planks from several different boxes to avoid repeating patterns too close together. With COREtec you don’t want to end up with a tiny sliver less than 2 inches wide as it won’t stay down well. We measured to see how many boards we’d need between the wall and the cabinet, then when we got past the cabinet, we measured wall to wall. We picked a number that would allow us to have at least 2 inches on every side.  To cut the pieces long-ways (a process called ripping) I used my 60-inch bandsaw with a wood blade in it. A note on this… My bandsaw is advertised as a “(9-inch bandsaw” and all the documentation said that in big letters on the front. That means there’s 9 inches between the saw blade and the other side of the saw (in the center of the machine). But when I went to the local big box hardware store I realized that there’s no such thing as a “9-inch bandsaw blade”. The blades are labeled in accordance with their circumference. So my saw technically uses 59.5-inch blades. I recommend buying several of these as I broke a couple with all the cuts I had to do.

For smaller cuts, I used my junior coping saw/mini hacksaw. I recommend getting  a few extra packs of blades for this guy as well. For our whole house, I went through one and a half packs of extra blades. This was really helpful for small notches or tweaks to cuts I had made on the bandsaw.As you can see in the pic, I am wearing kneepads. This is essential for floor work!  The ones I have have a great snap for putting them on quickly. This is good because you adjust them to the right size once, then the quick snaps can be used to put them on and take them off without a lot of wasted time getting them comfortable again.

 

saw1

Using pencils to mark the wood-side of the COREtec, I used an uncut piece of COREtec as a straightedge to make sure I didn’t waver too much, then I cut it by hand ripped each piece by hand on the bandsaw. Then, using a carpet knife to score the coretec and the edge of the countertop to snap it, we were able to quickly cut some pieces to lay. Since COREtec is a floating floor, you want to leave a 0.25″ gap from each wall to allow for the house to settle without damaging the floor. We got a hardwood floor laying kit that had a block, pull-bar and spacers in it. Placing the spacers all between the COREtec and the wall, we began laying the floor. Since COREtec snaps together in only one way, be careful to measure and cut the board to have the correct side where you need it. I screwed up many  aboard without triple checking this first.

You want to start laying the flooring if possible as those are the most likely to be straight. Most walls in homes are not straight. If you can’t start on the outside wall, start on the longest or with the right-hand side so you can clip the floor in to itself as you go. Place the spacers against the wall first. I found using cheap packing tape to keep them in place so they don’t move when you use the hammer and block to

spacers1

We made our way across the floor until we got to the toilet.

floor2

Moving the Toilet:

The next step was to remove the toilet. So we turned the water to the tank off at the wall by turning the knob all the way closed and flushed the remainder of the water in the tank. There was still water in the tank so before disconnecting the hose from the wall, I grabbed a small plastic bucket to catch the remainder of the water from the tank. I also used this bucket to scoop out the remaining water in the bowl as well. I didn’t want that splashing around all over my carpet and subfloor. The next step was to remove the old bolts.  This is always a pain because men piss inevitable piss on the floor and sides of toilets and the piss as well as humidity from hot showers will corrode the bolts and rust the nuts onto them. I had to get my Dremel out and buy some new metal cutting disks. The designers over at Dremel are brilliant with their design of the EZ Lock Mandrel for the cutting wheels. This mandrel allows the cutting blades to flex about the shaft a small distance without snapping.  This was amazing to me as my whole life I’ve been breaking these stupid cutting wheels, finally someone designed the perfect solution to this annoying problem! If only they would solve the whole rusted bolts problem….  I digress.  Basically, I used the Dremel to slice the nuts in half on both sides of the bolt, then used pliers to pry off that broken bolt part from each side, being careful not to ever apply pressure with the plyers to the porcelain. That can crack and ruin a toilet.

Once the bolts were free, I lifted the toilet and tilted it so I could clean the soft wax off the bottom before moving it into the hallway. Always be careful moving toilets. The tanks are bolted to the bowl and if you don’t pick them up from the base you’ll crack the porcelain and need a new toilet. The wax seals the porcelain toilet to the plastic PVC flange on the pipe in the floor to prevent poo water from leaking. . I highly recommend wearing gloves because 1. It’s where the poop goes and 2. the wax is incredibly messy. Once that wax gets on something, it isn’t coming off easily, including your hands. You can wash then 100 times and still feel it. And when you remove a toilet, use a wad of old towels or rags to stuff into the open sewer pipe to prevent too much sewer gas from coming up.  We moved the toilet just far enough away to work in that area and places it on a plastic bag so it wouldn’t damage or get wax on the new flooring.

wax        toilet2

When you replace the toilet, you’ll need a new seal and new bolts. Buy these BEFORE you move the toilet. I hate the wax rings for toilets because you get one shot to put it on correctly, and you don’t really know if you did it right until weeks later when the floor is ruined from underneath from leaking poop-water. I prefer this foam gasket kit which comes with the new bolts you’ll need too. This replaces the wax, so use a putty knife (one you don’t really care about) to remove the wax from the toilet flange in the floor.

 

gasket      gasket2

We made great time laying the new floor due to all the straight cuts and good measuring plan we had. The tougher part came when we had to cut the circular hole for the toilet pipe flange. My solution was to use the gasket I bought to replace the wax ring under the toilet as a template and laid the boards flat across the hole and traced the new gasket on the boards. Cutting the with the bandsaw was fast after that. Click in the last bit of flooring, whack the pull-bar a couple of times to make it cinch tight, and then remove the plastic spacers from the perimeter of the walls.

Install the new foam gasket and bolts on the toilet flange. It turns out that since we laid the COREtec on top of the Lauan and linoleum we had a perfect amount of space for this gasket to work with our toilet. Set the toilet on the bolts and tighten snug, but not too tight. If you overtighten the bolts, they’ll crack the porcelain and you’ll end up buying a new toilet.

If the gasket is too tall and your toilet rocks  back and forth and you can’t tighten the bolts any more without risking damage to the toilet, then you have two options and I tried them both. You can buy toilet shims, which are plastic wedges you can shove under the toilet every couple inches to even it out. I didn’t really like this option as it didn’t support the entire toilet and if the gap was too small to hide the whole shim, I had to cut off the visible part with a utility knife. I scratched the floor pretty bad doing this and it still looked terrible. The better option is to buy or make a toilet spacer. I used scrap COREtec to build a toilet spacer by tracing the hole like I did before on some COREtec, but then after I cut the hole and put everything in place with the toilet on top I traced the outline of the toilet.  Then I used the bandsaw to cut just inside the lines by about a millimeter or so.  This made for a much more stable solution.

Either way you go, shims or spacer, you’ll likely have to clean up the look with caulk. Now some people (including me) say never caulk the base of a toilet in case there is a leak.  But since I am using the foam gasket,I know there won’t be a leak. So I caulked around the edge of the toilet to hide the shims and the gap in one bathroom, and then to hide the edge of the COREtec spacer I made in the other.

Once finished, you must put the trim back on and caulk it, then figure out how you want to have the transition back to carpet in the hallway look. To nail the trim back on, you’ll need a nail gun. After researching extensively, I decided that an electric nail gun was easier and cheaper, but would not do a good job at all. So I had an excuse to buy this air compressor and this pneumatic air gun. I cannot stress enough how this tool changed my life. Using the nail gun, I finished the bathroom in literally about 2 minutes. In the past this type of thing took me about half an hour to do. The trick here is to make sure you’re using enough pressure to get the brads fully into the trim without the heads sticking out. If the heads stick out then you have to manually hammer them in with a nail set which is a pain. When nailing against a cabinet or a wall, you can angle the brands pretty much anywhere, into the floor to the wall but when nailing the trim by the tub only shoot brads directly into the floor, NEVER into the tub. It can crack your fiberglass or acrylic tub and that ain’t cheap.

After the trim is back up, use some silicone caulk (this stuff requires a caulking gun) to seal it back on the top as well as on the floor to make it water-tight. Use one of these caulk-spreading tools to get a nice consistent finish. Since COREtec is waterproof, you should feel confident about any spills or wetness on the floor.

Finishing the edge of the carpet is covered in another post.

My Humble Telescope Case

scopeIncase1You can find them for as high as $600 for a hard-shell case or for a soft-shell case, about $300. We’ve had a set of luggage my mother gave us like 10 years ago and I repurposed the largest one to carry my OTA (telescope tube). It’s dimensions were perfect. 13″deep x 18″wide x 28″ tall. I went to a craft store and got some 1.5″ foam, wrapped it in a circle and smushed it into the bag. Then I cut off the excess which left me with enough to do a top and bottom and a sliver to set on the face of the tube after I lay it in there.

insideCase1

I did have to carefully cut a slot and hole in the top piece of foam to make a pathway for the focuser knob on the scope. This is the only thing I really worry about with this setup.

insideCase4

insideCase3

 

To make it look nicer and more finished, I got about 3 yards of shiny-satiny black soft fabric that I thought would be good to use and stuffed it along all the edges of the foam. I made sure to form the fabric into  the slot and hole for the focuser knob. I don’t want that snagging or to have any weight on it at all. There’s no sewing involved, simply tuck in about 1 foot of material around every edge, leaving a long extra piece hanging out the bottom.

insideCase2

Once the tube is set in place, bring this excess fabric up, fold in the sliver of left-over foam and set it on top of the OTA. Then zip up and you are ready to go. The bag has plenty of storage for accessories, although I do not keep my lenses in this bag.

pocket1pocket2

I would like to get a hard-shell case for it, but with the types of luggage available, the hard shell is very thin and I worry that it won’t hold up over time, but something like this looks a little more beefy. I’ve been looking at Ross and TJ Maxx when I happen to go to those stores, but nothing there seems to be big enough.

case1